Toolmaking for rotational molding

Your success starts with SAVO

Toolmaking in plastics technology

In the context of plastics technology, toolmaking refers to the development and production of molds and tools required for the manufacture of plastic components. These tools are high-precision constructions made of metal – usually aluminum or steel – and exactly reproduce the subsequent component geometry. Each tool is unique – individually adapted to the material, component function and physical requirements of the respective product.

Top quality toolmaking

Precision in its most productive form

Toolmaking is at the heart of every successful plastics processing operation. At SAVO Rotationsguss, we develop and manufacture high-precision tools that are precisely tailored to the requirements of our customers and the rotational molding process. Our TÜV-certified quality management (ISO 9001:2008) and decades of engineering know-how guarantee you durable, precisely fitting tools – even with complex geometries.

As an experienced partner in mold making and rotational molding, we accompany you from the idea to the finished series. Our toolmaking is not just an internal production area – it is the basis for quality, efficiency and technical innovation.

Our customers come from demanding sectors such as mechanical engineering, automotive technology, medical technology and environmental technology. They all expect maximum reliability and economic efficiency – and rightly so. With SAVO tools you benefit from:

Difference between toolmaking and mold making

Toolmaking and mold making are often used synonymously in plastics technology, but differ in their focus. Mold making focuses specifically on the production of casting molds that are used in the processing of plastics – e.g. in rotational molding. These molds give the component its external shape. Toolmaking, on the other hand, covers a broader technical area: in addition to the mold itself, all mechanical components, inserts, venting systems, brackets and functional components are also part of tool design. While mold construction is therefore limited to the contour-forming unit, tool construction integrates the entire technical infrastructure required for a smooth production process.

Toolmaking with a system

From development to maintenance

Our tool solutions are developed in close consultation with you. We analyze all material, shape and functional requirements as early as the design phase. On this basis, our engineers develop individual tools that are optimally adapted to your component and the conditions in the rotational molding process.
We think further: good tools must not only shape a component – they must accelerate processes, avoid sources of error and ensure quality for years to come. This is exactly what our systems do.

Get in touch today and find out how SAVO can shape your ideas.

Precise toolmaking - the basis for your success

In rotational molding, the quality of the tools is crucial to the quality of the end product. For this reason, SAVO has its own state-of-the-art tool and mold making department. Each tool is individually designed, manufactured and, if required, further developed to ensure efficient production and consistently high product quality.

Using the latest CAD/CAM technologies, FEM simulations and precise manufacturing processes, we guarantee maximum dimensional accuracy, minimized cycle times and a long tool life. For you, this means less downtime, more stable processes and clear cost efficiency over the entire product life cycle.
Plan your next project together with a partner who understands and lives the importance of precise tools.

Frequently asked questions about toolmaking plastics technology

What is toolmaking in plastics technology?

Toolmaking in plastics technology includes the development, design and manufacture of tools that are required for the production of plastic components. In particular, this includes molds and mold inserts, but also complex mechanical systems such as vents, inserts or changing systems. Maximum precision is required in toolmaking, as the quality, cycle time and dimensional accuracy of the end product are directly dependent on the tool.

Plastics technology is a field of mechanical engineering or process engineering that deals with the production, processing and application of plastics. This includes the development of new plastic materials as well as the design of manufacturing processes such as injection molding, extrusion or rotational molding. Plastics technology combines materials science, design and production engineering – and has become an integral part of many sectors such as the automotive, medical, construction and packaging industries.

Mold making refers to the production of the mold inserts used to manufacture plastic parts. As a rule, these molds are made of aluminum or steel and are precisely adapted to the subsequent component geometry. Mold making is therefore a sub-area of toolmaking that focuses exclusively on the contour-forming tool – i.e. the actual casting or molding surface. Particularly in processes such as rotational molding or injection molding, precise mold making is a key prerequisite for reproducible quality.

Rotational m olding (also known as rotomoulding) is a shaping plastic process in which powdered plastic is placed in a rotating, heated mould. The plastic melts due to the uniform rotation and adheres to the inner wall of the mold. After cooling, a seamless, hollow plastic part is created – e.g. containers, housings or technical components. The process is characterized by uniform wall thicknesses, a high degree of design freedom and cost-efficient tools. Rotational molding is particularly suitable for medium quantities and large, robust plastic parts.

Your advantages with SAVO

Contact us by e-mail, telephone or via our inquiry form. We look forward to your inquiry.

SAVO offers you concrete added value: absolute reliability, top product quality and a partner who speaks your language.

Thanks to the combination of engineering expertise, ISO-certified quality and in-house production of rotational molds, we are able to implement even complex requirements efficiently and precisely.

Our experience in a wide range of sectors – from automotive engineering to the construction industry and medical technology – makes us a partner you can rely on in the long term.

Companies from all over Europe rely on SAVO because they are looking for a partner who not only manufactures, but also thinks, advises and supports.

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